Fracturing Manifold: Technical Specifications & Procurement Guide
Product Overview
The Fracturing Manifold is a high-pressure fluid control assembly engineered to comingle, distribute, and regulate high-rate abrasive slurry and treating fluids during well stimulation, cementing, and acidizing operations. Installed downstream of high-pressure pump trucks and upstream of the wellhead treating iron, the manifold routes fluid safely under extreme pressures up to 15,000 PSI.
Applicable Systems: Hydraulic fracturing spreads, coil tubing support spreads, high-pressure cement pumping units, and sand control spreads.
Target Buyers: Oilfield equipment procurement managers, pressure pumping service providers, and hydraulic fracturing contractors requiring API-certified fluid control packages.
Manufacturing Execution: Fabricated in-house utilizing heavy-duty CNC boring centers, multi-axis machining for integral fittings, certified automated welding procedures (WPS/PQR), and 100% non-destructive testing (NDT) to ensure structural integrity under cyclic fatigue loading.
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![Fracturing Swivel]()
Fracturing SwivelLKM Fracturing Swivel are available in 2” through 4” sizes and in pressure ratings up to 20,000 psi. All LKM Fracturing Swivel feature uniform wall thickness throughout for consistent flow of...view more -
![Fracturing Plug Valve]()
Fracturing Plug ValveFracturing Plug Valve is available in sizes ranging from 1” to 4” in working pressures up to 20,000 psi. They feature precision machined and ground components, which aid in proper sealing at a...view more -
![Fracturing Hose Loop]()
Fracturing Hose LoopFracturing Hose Loop utilize field-proven swivel joints for greater flexibility, shock and vibration resistance, and uniform flow.view more -
![Fracturing Check Valve]()
Fracturing Check ValveAvailable in both clapper style and dart style, Fracturing Check Valve is placed in the treating line to allow flow to the well but isolate any back flow to go upstream of the valve. This provides...view more -
![Fracturing Relief Valve]()
Fracturing Relief ValveLKM offers fracturing relief valve in two primary types: mechanical spring operated and nitrogen operated. Fracturing relief valve is intended for emergency pressure relief for most well service...view more -
![Fracturing Choke]()
Fracturing ChokeAdjustable and positive fracturing choke valves provide flow restriction in high pressure applications such as choke manifolds, flow through manifolds, and test manifolds. The fracturing choke...view more -
![Integral Connections]()
Integral ConnectionsIntegral Connections in a broad range of configurations and sizes from 2” through 4” and in pressure ratings to 20,000 psi.view more -
![Fracturing NPS Pipe]()
Fracturing NPS PipeSizes available may vary by style but We provides pipe in many lengths up to 180”. Contact we for specific non-standard lengths.view more -
![Fracturing Pup Joint]()
Fracturing Pup JointOur integral pipe is available in standard length fracturing pup joint in 2” and 3” 1502 configurations, or custom integral crossover in 2” through 4” 1502 and 4” 1002 configurations.view more -
![Integral Crossover]()
Integral CrossoverOur integral pipe is available in standard length fracturing pup joint in 2” and 3” 1502 configurations, or custom integral crossover in 2” through 4” 1502 and 4” 1002 configurations.view more -
![Fracturing Hammer Union]()
Fracturing Hammer UnionOur fracturing hammer union provide pressure-tight, positive sealing and are available for standard service and sour gas service. Fracturing hammer union feature easy identification of size and...view more -
![Manifold Skid]()
Manifold SkidThe manifold skid can be transported and loaded/unloaded from a flatbed trailer utilizing a winch. The manifold skid coupled with the high pressure iron mounted above the low pressure manifold...view more
Product Types & Specifications
Standard configurations include Pumping Manifolds, Frac Tran-Mans, and Choke Manifolds. Built from premium alloy steel forgings.
|
Specification |
Standard Duty |
Heavy Duty / High Pressure |
Sour Service (H2S) |
|
Working Pressure (psi) |
10,000 PSI |
15,000 PSI |
10,000 / 15,000 PSI |
|
Nominal Size (inch) |
3" or 4" |
3" or 4" |
3" or 4" |
|
Material Grade |
AISI 4130 / 4140 Forged Alloy Steel |
Premium Heat-Treated Alloy Steel |
Modified 4130 (NACE MR0175 / ISO 15156) |
|
Material Class (API 6A) |
EE |
FF / HH |
EE-0.5 to EE-2.0 |
|
End Connections |
Fig 1502 Hammer Lug Unions / API Flanged |
Fig 1502 / Fig 2202 / API 6A Flanges |
API 6A Flanged / Integral Sour Service Unions |
|
Operating Temperature |
-29°C to 121°C (Standard) |
-29°C to 121°C |
-46°C to 121°C (Low Temp Option) |
Applications & Operating Conditions
Primary Operating Environments: Onshore shale plays, tight gas formations, deep vertical wells, and multi-stage horizontal fracturing pads.
Primary Operating Environments:
Onshore shale plays, tight gas formations, deep vertical wells, and multi-stage horizontal fracturing pads.
Fluid Media:
Proppant-laden fracturing fluids (sand, ceramic proppants in slickwater or crosslinked gels), 28% inhibited hydrochloric acid, nitrogen gas, and sour crude mixtures containing hydrogen sulfide (H2S).
Equipment Compatibility:
Direct mechanical and pressure compatibility with standard treating iron, SPM plug valves, FMC swivel joints, positive chokes, and triplex/quintuplex frac pumps.
Customization & Supply Options
Every fracturing spread requires specific dimensional footprints and flow routing. Fabrication parameters are fully customizable.
Configuration Options:
Skid-mounted units, trailer-mounted transport frames, modular multi-line distribution blocks, and integrated bleed-off lines.
Dimensional Customization:
Custom inlet/outlet header lengths, variable port counts (2 to 8 loops), and specific center-to-center skid mounting hole patterns.
Material & Traceability:
Full material mill test certificates (MTC) supplied with heat number stamping on every forged component and pressure-containing weldment.
Spare Parts Availability:
Interchangeable pup joints, plug valve rebuild kits, sector seals, lip seals, and hammer union crossover adapters stocked for dispatch.
Manufacturing processes adhere to strict quality assurance protocols to eliminate failure risks in high-pressure fields.
Inspection & Testing Protocols:
100% Raw material ultrasonic testing (UT) for internal inclusions per ASTM standards.
Full seam welding inspection via magnetic particle testing (MT) and radiographic testing (RT).
Hydrostatic body testing at 1.5x rated working pressure for a minimum hold period per API 6A / API 16C.
Quality Documentation: Data books containing Material Test Reports (EN 10204 3.1), NDT inspection reports, hydrostatic pressure test charts, and API monogram certificates provided upon shipment.
Technical Support: Engineering consultation for hydraulic flow calculations, pressure drop analysis, and weld repair procedures.
Ordering Guide
To generate an accurate quotation and engineering drawing review, include the following parameters in your inquiry:
Required Working Pressure: (e.g., 10,000 PSI or 15,000 PSI)
Nominal Bore Size: (3 inch or 4 inch)
Service Environment: Standard service or Sour Service (NACE MR0175 compliance required)
Configuration & Layout: Number of pump inlets, discharge outlets, bypass loops, and skid/trailer mounting requirement
Connection Type: Fig 1502 hammer unions, API flanges, or customer-specific adapters
Target Delivery Timeline & Destination Port
FAQ
Request a Quote
Submit operational parameters, wellhead pressure requirements, and configuration specifications to receive a technical proposal and commercial quotation.
Required Input Data: Working Pressure, Fluid Service (H2S/Standard), Port Configuration, and Delivery Location.
Response Commitment: Technical engineering review and formal quotation provided within 24 business hours.
We are one of the most professional fracturing manifold manufacturers and suppliers in China, specialized in providing high quality OEM&ODM service. We warmly welcome you to buy durable fracturing manifold in stock here from our factory. Also, quotation is available.
Fracturing Hose Loop, fracturing manifold, Lubricant Guns
